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Boiler Replacement Services

Boiler replacement services upgrade outdated units to modern, efficient boilers that deliver reliable heat. Serving Chicago since 1992, we give you honest advice on when to repair vs replace - not just what makes us the most money.

Call (773) 900-6248
Honest Advice
Since 1992
Steam Specialists
Transparent Pricing
Boiler Replacement Services — technicians removing an old cast-iron steam boiler

When to Replace vs Repair Your Boiler

Sometimes a repair is smarter than replacement. We compare equipment age, safety, repair scope, efficiency, warranty coverage, and expected service life before recommending either option.

Replace If:

  • 20+ years old: Even if it works, efficiency is terrible (60% AFUE vs 90%+ new)
  • Replacement may make sense: Older equipment with a major repair and limited remaining life
  • Cracked heat exchanger: This is a safety issue and unfixable
  • Multiple repairs: If you've spent $$ + in the last 2 years

Repair If:

  • Under 15 years old: Modern boilers should last 20-30 years
  • Repair may make sense: Newer equipment with a moderate repair and useful life remaining
  • Simple component: Circulator pump, zone valve, thermostat
  • First major issue: Even expensive boilers can have one bad part

Repair-or-Replace Evaluation

We weigh the boiler's age, repair scope, safety, efficiency, warranty coverage, and expected remaining life. We then explain both options before you decide.

Example 1: REPLACE

Older boiler + major repair

Replacement may provide better long-term value

Example 2: REPAIR

Newer boiler + moderate repair

Repair may be the practical choice

Boiler Types & Pricing

Different boiler types for different Chicago homes. We'll help you choose the right one for your heating system and budget.

Cast Iron Boilers

$$$

Traditional cast iron construction. Best for Chicago steam systems and older homes. Proven reliability - these can last 30+ years.

  • 80-85% AFUE efficiency
  • Perfect for steam radiator systems
  • Lowest upfront cost
  • 30+ year lifespan

Best for: Chicago bungalows with steam heat, budget-conscious homeowners

Condensing Boilers

$$$

High-efficiency units that extract more heat from exhaust gases. Significan't energy savings but require special venting and drainage.

  • 90-98% AFUE efficiency
  • 30-40% lower gas bills
  • Eligible equipment may qualify for current utility incentives
  • PVC venting (easier install)

Best for: Hot water systems, modern homes, high gas bills

Combi Boilers

$$$

Combination units that provide both space heating and instant hot water. No separate water heater needed - saves space and money.

  • 90-95% AFUE efficiency
  • No separate water heater needed
  • Saves basement space
  • Endless hot water on demand

Best for: Small Chicago condos, apartments, homes under 2,000 sq ft

System Boilers

$$$

Sealed systems with built-in components. Work with separate hot water storage tanks. Common in newer Chicago construction.

  • 90-94% AFUE efficiency
  • Multiple hot water zones
  • Faster installation than traditional
  • Good for larger homes

Best for: Larger Chicago homes (2,500+ sq ft), multiple bathrooms

Chicago Boiler Replacement Considerations

Chicago has unique heating challenges that most contractors don't understand. Our city is split between steam and hot water systems, and many older homes have asbestos pipe wrap and undersized chimneys.

Steam vs Hot Water Systems

Many Chicago bungalows and pre-1950 buildings have steam heat. These require cast iron boilers and proper near-boiler piping. You can't just drop in a condensing boiler without major system modifications.

  • Steam systems need cast iron or steam-rated boilers
  • Hot water systems can use any boiler type
  • We don't convert steam to hot water (too expensive)

Radiator Compatibility

Your new boiler must match your existing radiators. Oversized boilers waste gas and short-cycle. Undersized boilers leave you cold on the coldest nights.

  • We calculate EDR (steam) or BTU load (hot water)
  • Old boilers we're often 2x oversized - we size correctly
  • Proper sizing = better comfort + lower gas bills

Asbestos Pipe Wrap (Pre-1980)

Many Chicago basements have asbestos-wrapped pipes. We can work around it, but if removal is needed, add $$–$$$ for a licensed abatement contractor.

  • We identify asbestos during initial inspection
  • Undisturbed asbestos can stay (we work around it)
  • We coordinate with abatement contractors if needed

Chicago Permits

All boiler replacements in Chicago require a permit and inspection. We handle all permitting - it's included in our quotes.

  • Permit cost: $–$$ (included in our quotes)
  • We schedule and coordinate all inspections
  • No permit = voided warranty + fines

Installation Process

Most boiler replacements take 1-2 days. We handle everything from old boiler removal to final permit inspection.

1

Old Boiler Removal

Disconnect gas, electric, and water. Drain and remove old unit. Haul away included.

2

Piping Connections

Connect supply and return lines. Build proper near-boiler piping header for steam systems.

3

Venting

Install chimney liner or PVC vent (condensing). Make sure there's proper draft and combustion air.

4

Electrical

Wire thermostat, zone valves, circulator pumps. Install GFCI protection if required.

5

Testing

Fire up boiler, check for leaks, verify all zones heat. Combustion analysis for efficiency.

6

Permit Inspection

Schedule city inspection. Inspector verifies safe installation. You receive permit sign-off.

Timeline: 1-2 Days

Most replacements are completed in 1 day for straightforward swaps. Steam systems or complex venting may take 2 days. We'll never leave you without heat overnight - we can usually get your old boiler running temporarily if needed.

Proper Boiler Sizing

This is where most contractors fail. They just install the same size as your old boiler - which was probably oversized to begin with.

For Hot Water Systems

We perform a Manual J heat loss calculation based on your home's insulation, windows, and square footage. This tells us the exact BTU input needed.

Example 2,000 sq ft bungalow:
Heat loss = 60,000 BTU/hr
Boiler size = 80,000 BTU input
(Not the 120,000 BTU your old oversized boiler had)

For Steam Systems

Steam sizing is based on EDR (Equivalent Direct Radiation) - the total square footage of all your radiators. We measure every radiator in your home.

Example calculation:
Total radiator EDR = 450 sq ft
× 240 BTU/sq ft = 108,000 BTU
Boiler = 120,000 BTU (add 10% piping loss)

Don't Just Match the Old Boiler

Your old boiler was likely oversized by 50-100%. Contractors did this because it was "safe" and prevented callbacks. But oversized boilers waste gas, short-cycle (turn on/off rapidly), and wear out faster. We size boilers correctly using engineering calculations, not guesswork.

Total Cost Breakdown

Here's what you're actually paying for. We believe in transparent pricing - no hidden fees.

Boiler Equipment

Boiler unit, warranty registration

$$$

Labor

Removal, installation, piping, testing

$$–$$$

Permit

City permit, inspection scheduling

$–$$

Disposal

Old boiler haul-away, recycling fees

$–$$

Venting/Electrical Mods

Chimney liner or PVC vent, wiring upgrades

$–$$$

Typical Total Cost

For standard Chicago home replacement

$$$

Budget Option

$$$

Cast iron boiler, standard efficiency, straightforward replacement

Premium Option

$$$

High-efficiency condensing, complex venting, steam system rebuild

Rebates & Incentives

You can save hundreds to thousands on your boiler replacement with these programs. We help you apply for all available rebates.

Peoples Gas Rebates

$$

Available for boilers with 90%+ AFUE efficiency rating. The higher the efficiency, the larger the rebate.

  • Incentives vary by efficiency rating and current program rules
  • Higher-efficiency equipment may qualify for additional incentives
  • We handle all paperwork and submit on your behalf

Federal Tax Credit

30% up to $$

The Inflation Reduction Act provides a tax credit for high-efficiency boilers. This is a credit on your federal taxes, not a rebate.

  • Applies to boilers 95%+ AFUE
  • 30% of equipment + installation cost (max $$)
  • We provide documentation for your tax preparer

ComEd Rebates (Electric Ignition)

Varies

If you upgrade from a standing pilot to electronic ignition, you may qualify for additional ComEd rebates. Most modern boilers have electronic ignition standard.

  • Eliminates continuous pilot-light gas use
  • Check current ComEd offerings (change annually)

Potential Incentives

Installing a 95% AFUE condensing boiler for $$$:

Eligible equipment may qualify for current utility or federal incentives. We verify available programs when preparing the written estimate.

Frequently Asked Questions

How long do boilers last?

A properly installed and maintained boiler lasts 20-30 years. Cast iron boilers can last 30+ years, while modern condensing boilers typically last 20-25 years. Annual maintenance and proper water treatment are key to longevity.

How much does boiler replacement cost?

Boiler replacement in Chicago costs $$$. Cast iron boilers are $$$ condensing boilers are $$$. This includes equipment, labor, permit, disposal, and any necessary venting or electrical modifications. We provide upfront quotes with no hidden fees.

What's the best boiler brand?

For Chicago steam systems: Weil-McLain or Peerless cast iron. For hot water systems: Lochinvar or Navien for high-efficiency, Burnham for budget-friendly. We're not locked into one brand - we recommend what's best for your specific system, not what earns us the biggest commission.

Can I finance a boiler replacement?

We're setting up financing options soon. For now, check with your credit union or bank for current rates. Eligible equipment may qualify for current utility or federal incentives, which we verify when preparing the estimate.

Ready for an Honest Assessment?

We'll tell you if your boiler needs replacement or if a repair makes more sense. No pressure, no commission-driven sales tactics - just honest advice from technicians who've been doing this since 1992.