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Boiler Replacement Services

Boiler replacement services upgrade outdated units to modern, efficient boilers that deliver reliable heat. Founded in 2008, we give you honest advice on when to repair vs replace - not just what makes us the most money.

Call (773) 900-6248
Honest Advice
Since 2008
Steam Specialists
Transparent Pricing

When to Replace vs Repair Your Boiler

Most contractors won't tell you this, but sometimes a repair is smarter than a replacement. We use the $5,000 rule to help you make the right decision.

Replace If:

  • 20+ years old: Even if it works, efficiency is terrible (60% AFUE vs 90%+ new)
  • $5,000 rule fails: $2,000 repair × 25 years old = $50,000 (replace)
  • Cracked heat exchanger: This is a safety issue and unfixable
  • Multiple repairs: If you've spent $1,500+ in the last 2 years

Repair If:

  • Under 15 years old: Modern boilers should last 20-30 years
  • $5,000 rule passes: $1,500 repair × 10 years old = $15,000 (repair)
  • Simple component: Circulator pump, zone valve, thermostat
  • First major issue: Even expensive boilers can have one bad part

The $5,000 Rule (Bernie's Formula)

Multiply your boiler's age by the repair cost. If the result is over $5,000, replace it. Under $5,000? Repair it.

Example 1: REPLACE

25 years old × $2,000 repair = $50,000

Way over $5,000 → Replace the boiler

Example 2: REPAIR

10 years old × $1,500 repair = $15,000

Under $5,000 → Repair and keep going

Boiler Types & Pricing

Different boiler types for different Chicago homes. We'll help you choose the right one for your heating system and budget.

Cast Iron Boilers

$4,000 - $8,000

Traditional cast iron construction. Best for Chicago steam systems and older homes. Proven reliability - these can last 30+ years.

  • 80-85% AFUE efficiency
  • Perfect for steam radiator systems
  • Lowest upfront cost
  • 30+ year lifespan

Best for: Chicago bungalows with steam heat, budget-conscious homeowners

Condensing Boilers

$6,000 - $12,000

High-efficiency units that extract more heat from exhaust gases. Significant energy savings but require special venting and drainage.

  • 90-98% AFUE efficiency
  • 30-40% lower gas bills
  • Peoples Gas rebates ($300-500)
  • PVC venting (easier install)

Best for: Hot water systems, modern homes, high gas bills

Combi Boilers

$5,000 - $10,000

Combination units that provide both space heating and instant hot water. No separate water heater needed - saves space and money.

  • 90-95% AFUE efficiency
  • No separate water heater needed
  • Saves basement space
  • Endless hot water on demand

Best for: Small Chicago condos, apartments, homes under 2,000 sq ft

System Boilers

$5,500 - $11,000

Sealed systems with built-in components. Work with separate hot water storage tanks. Common in newer Chicago construction.

  • 90-94% AFUE efficiency
  • Multiple hot water zones
  • Faster installation than traditional
  • Good for larger homes

Best for: Larger Chicago homes (2,500+ sq ft), multiple bathrooms

Chicago Boiler Replacement Considerations

Chicago has unique heating challenges that most contractors don't understand. Our city is split between steam and hot water systems, and many older homes have asbestos pipe wrap and undersized chimneys.

Steam vs Hot Water Systems

Many Chicago bungalows and pre-1950 buildings have steam heat. These require cast iron boilers and proper near-boiler piping. You can't just drop in a condensing boiler without major system modifications.

  • Steam systems need cast iron or steam-rated boilers
  • Hot water systems can use any boiler type
  • We don't convert steam to hot water (too expensive)

Radiator Compatibility

Your new boiler must match your existing radiators. Oversized boilers waste gas and short-cycle. Undersized boilers leave you cold on the coldest nights.

  • We calculate EDR (steam) or BTU load (hot water)
  • Old boilers were often 2x oversized - we size correctly
  • Proper sizing = better comfort + lower gas bills

Asbestos Pipe Wrap (Pre-1980)

Many Chicago basements have asbestos-wrapped pipes. We can work around it, but if removal is needed, add $1,500-3,000 for a licensed abatement contractor.

  • We identify asbestos during initial inspection
  • Undisturbed asbestos can stay (we work around it)
  • We coordinate with abatement contractors if needed

Chicago Permits

All boiler replacements in Chicago require a permit and inspection. We handle all permitting - it's included in our quotes.

  • Permit cost: $150-300 (included in our quotes)
  • We schedule and coordinate all inspections
  • No permit = voided warranty + fines

Installation Process

Most boiler replacements take 1-2 days. We handle everything from old boiler removal to final permit inspection.

1

Old Boiler Removal

Disconnect gas, electric, and water. Drain and remove old unit. Haul away included.

2

Piping Connections

Connect supply and return lines. Build proper near-boiler piping header for steam systems.

3

Venting

Install chimney liner or PVC vent (condensing). Ensure proper draft and combustion air.

4

Electrical

Wire thermostat, zone valves, circulator pumps. Install GFCI protection if required.

5

Testing

Fire up boiler, check for leaks, verify all zones heat. Combustion analysis for efficiency.

6

Permit Inspection

Schedule city inspection. Inspector verifies safe installation. You receive permit sign-off.

Timeline: 1-2 Days

Most replacements are completed in 1 day for straightforward swaps. Steam systems or complex venting may take 2 days. We'll never leave you without heat overnight - we can usually get your old boiler running temporarily if needed.

Proper Boiler Sizing

This is where most contractors fail. They just install the same size as your old boiler - which was probably oversized to begin with.

For Hot Water Systems

We perform a Manual J heat loss calculation based on your home's insulation, windows, and square footage. This tells us the exact BTU input needed.

Example 2,000 sq ft bungalow:
Heat loss = 60,000 BTU/hr
Boiler size = 80,000 BTU input
(Not the 120,000 BTU your old oversized boiler had)

For Steam Systems

Steam sizing is based on EDR (Equivalent Direct Radiation) - the total square footage of all your radiators. We measure every radiator in your home.

Example calculation:
Total radiator EDR = 450 sq ft
× 240 BTU/sq ft = 108,000 BTU
Boiler = 120,000 BTU (add 10% piping loss)

Don't Just Match the Old Boiler

Your old boiler was likely oversized by 50-100%. Contractors did this because it was "safe" and prevented callbacks. But oversized boilers waste gas, short-cycle (turn on/off rapidly), and wear out faster. We size boilers correctly using engineering calculations, not guesswork.

Total Cost Breakdown

Here's what you're actually paying for. We believe in transparent pricing - no hidden fees.

Boiler Equipment

Boiler unit, warranty registration

$2,500 - $7,000

Labor

Removal, installation, piping, testing

$1,200 - $2,500

Permit

City permit, inspection scheduling

$150 - $300

Disposal

Old boiler haul-away, recycling fees

$150 - $400

Venting/Electrical Mods

Chimney liner or PVC vent, wiring upgrades

$200 - $2,000

Typical Total Cost

For standard Chicago home replacement

$4,000 - $12,000

Budget Option

$4,000 - $6,000

Cast iron boiler, standard efficiency, straightforward replacement

Premium Option

$8,000 - $12,000

High-efficiency condensing, complex venting, steam system rebuild

Rebates & Incentives

You can save hundreds to thousands on your boiler replacement with these programs. We help you apply for all available rebates.

Peoples Gas Rebates

$300 - $500

Available for boilers with 90%+ AFUE efficiency rating. The higher the efficiency, the larger the rebate.

  • 90-94% AFUE: $300 rebate
  • 95%+ AFUE: $500 rebate
  • We handle all paperwork and submit on your behalf

Federal Tax Credit

30% up to $600

The Inflation Reduction Act provides a tax credit for high-efficiency boilers. This is a credit on your federal taxes, not a rebate.

  • Applies to boilers 95%+ AFUE
  • 30% of equipment + installation cost (max $600)
  • We provide documentation for your tax preparer

ComEd Rebates (Electric Ignition)

Varies

If you upgrade from a standing pilot to electronic ignition, you may qualify for additional ComEd rebates. Most modern boilers have electronic ignition standard.

  • Eliminates pilot light gas waste (saves $50-100/year)
  • Check current ComEd offerings (change annually)

Example: Total Savings

Installing a 95% AFUE condensing boiler for $9,000:

Base cost: $9,000

- Peoples Gas rebate: -$500

- Federal tax credit: -$600

Final cost: $7,900

Frequently Asked Questions

How long do boilers last?

A properly installed and maintained boiler lasts 20-30 years. Cast iron boilers can last 30+ years, while modern condensing boilers typically last 20-25 years. Annual maintenance and proper water treatment are key to longevity.

How much does boiler replacement cost?

Boiler replacement in Chicago costs $4,000-12,000. Cast iron boilers are $4,000-8,000, condensing boilers are $6,000-12,000. This includes equipment, labor, permit, disposal, and any necessary venting or electrical modifications. We provide upfront quotes with no hidden fees.

What's the best boiler brand?

For Chicago steam systems: Weil-McLain or Peerless cast iron. For hot water systems: Lochinvar or Navien for high-efficiency, Burnham for budget-friendly. We're not locked into one brand - we recommend what's best for your specific system, not what earns us the biggest commission.

Can I finance a boiler replacement?

Yes, we offer financing options with approved credit. Additionally, Peoples Gas rebates ($300-500) and federal tax credits (30% up to $600) can reduce your out-of-pocket cost significantly. We help you apply for all available incentives.

Ready for an Honest Assessment?

We'll tell you if your boiler needs replacement or if a repair makes more sense. No pressure, no commission-driven sales tactics - just honest advice from technicians who've been doing this since 2008.