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Leaks Waste Energy & Damage Property

Boiler Repair & Leak Detection

Boiler repair & leak detection locates and repairs leaks that waste energy and can damage your property. We find the source - visible or hidden - and fix it fast.

Call (773) 900-6248
Same-Day Service
Thermal Imaging
Pressure Testing
Steam Experts

Common Types of Boiler Leaks

Each leak type has different causes and repair costs. We diagnose the exact source before quoting any work.

Pressure Relief Valve Leak

Dripping from the PRV discharge pipe. Usually caused by excessive system pressure or a faulty valve. Small puddles near the boiler.

Repair: $200-$400

Pipe Fitting Leaks

Leaks at threaded connections or unions. Common in older Chicago boilers with corroded iron pipes. Often at near-boiler piping.

Repair: $150-$300

Circulator Pump Seal Leak

Water dripping from the circulator pump body. The mechanical seal has failed. Common on pumps 10+ years old.

Repair: $250-$500

Boiler Tank Corrosion

Rust holes in the boiler jacket or heat exchanger. Cannot be repaired safely. Requires full boiler replacement.

Requires Replacement

Professional Leak Detection Methods

Not all leaks are visible. We use multiple detection methods to locate the source - even hidden leaks behind walls or insulation.

Visual Inspection

Check all visible connections, valves, pumps, and pipes for water stains, rust, or active dripping. Look for calcium deposits (white residue) that indicate slow leaks.

Pressure Testing

Monitor system pressure over time. A drop in pressure indicates a leak somewhere in the system - even if not visible. Helps quantify leak severity.

Thermal Imaging

Infrared cameras detect temperature differences caused by moisture. Finds hidden leaks behind finished walls, under floors, or behind insulation without destructive investigation.

Why Thermal Imaging?

Non-Destructive

Find leaks without cutting into walls or ceilings. No drywall repair costs.

Faster Diagnosis

Pinpoint the exact leak location in minutes instead of hours of investigation.

Find Hidden Damage

Detect water damage to insulation or framing before it becomes a major problem.

Repair or Replace Your Boiler?

We give you an honest assessment. Not every leak means replacement - but some do.

Repair Makes Sense

  • ✓ Pressure relief valve leaking
  • ✓ Pipe fitting or union leaking
  • ✓ Circulator pump seal failure
  • ✓ Expansion tank leaking
  • ✓ Zone valve actuator leak

Typical Cost: $200-$600

Replacement Required

  • ✗ Boiler tank corrosion or rust holes
  • ✗ Cracked heat exchanger
  • ✗ Leaking boiler sections (cast iron)
  • ✗ Multiple leaks on 20+ year boiler
  • ✗ Leaking from boiler jacket seams

Cannot be safely repaired

Water Damage Prevention Steps

If you discover a boiler leak, take these steps immediately to prevent water damage to your property.

1

Shut Off the Boiler

Turn the thermostat to off and flip the emergency shut-off switch. Stop the boiler from running and potentially making the leak worse.

2

Turn Off Water Supply

Close the water supply valve to the boiler (usually near the boiler with a blue handle). This stops fresh water from feeding the leak.

3

Drain the Boiler (If Needed)

For large leaks, attach a hose to the drain valve at the bottom of the boiler and drain into a floor drain or outside. This reduces water pressure and stops the leak.

4

Protect Your Property

Place buckets, towels, or plastic sheeting under the leak. Move any valuables away from the area. Document damage with photos for insurance.

Call Bernie's at (773) 900-6248 for immediate service. We respond to leak emergencies same-day.

Chicago Boiler Leak Scenarios

Chicago's vintage housing stock and steam boiler systems create unique leak issues. We've seen them all.

Steam Boilers in Bungalows

Chicago bungalows often have original steam boilers from the 1920s-1950s. Hartford loop leaks are common where the return pipe connects. Old pipe pitch can cause water hammer and fitting failures. We specialize in vintage steam systems.

Hartford Loop Leaks

The Hartford loop (equalizer piping on steam boilers) develops leaks at threaded connections due to thermal cycling and corrosion. These leaks waste water and reduce boiler efficiency. Repair requires steam boiler expertise - not just generic plumbing.

Old Galvanized Pipe Fittings

Pre-1980 Chicago homes often have galvanized steel piping that corrodes from the inside out. Threaded connections weaken and leak. Modern replacement uses brass or stainless fittings. We assess whether widespread repiping is needed or isolated repair is sufficient.

Leak Repair Pricing

Honest pricing before we start work. No surprises.

Leak Detection

$89-$150

Visual inspection and pressure testing. Applied toward repair if you proceed.

Thermal imaging: +$100

Pressure Relief Valve

$200-$400

Includes new valve, installation, and pressure testing to verify repair.

Circulator Pump Seal

$250-$500

Seal cartridge replacement. Full pump replacement if needed: $400-$700.

Pipe Fitting Repair

$150-$300

Re-threading or union replacement. Multiple fittings may cost more.

Most repairs completed same-day. Total cost range: $200-$800

Frequently Asked Questions

How much does boiler leak detection cost?

Standard visual leak detection is $89-$150 as part of a service call. Thermal imaging adds $100 but finds hidden leaks that save money in the long run. Detection fees apply toward repair cost if you proceed.

Can a boiler leak be repaired or does it need replacement?

Small leaks from valves, fittings, or pump seals can be repaired for $200-$600. Tank corrosion or cracked heat exchangers require full boiler replacement - these cannot be safely repaired. We give you an honest assessment.

What should I do if my boiler is leaking?

Immediately shut off the boiler, turn off the water supply valve, and place towels or a bucket under the leak. For large leaks, drain the boiler to prevent water damage. Call for emergency service - leaks can damage your property and waste energy.

How do you detect hidden boiler leaks?

We use visual inspection for obvious leaks, pressure testing to identify pressure drops, and thermal imaging to locate hidden leaks behind walls or insulation. Thermal cameras detect temperature differences that indicate moisture and leaks.

Why do Chicago steam boilers leak more than hot water boilers?

Steam systems operate at higher temperatures (212°F+ vs 140-180°F) which causes more thermal expansion stress on fittings. Many Chicago steam boilers are 50+ years old with original piping. Hartford loops and old galvanized fittings are common leak points.

Boiler Leaking? Get It Fixed Today

Don't let a leak damage your property or waste energy. We diagnose and repair leaks same-day when possible. Call now.